Here
is the important stuff: The
R-value of the new insulation is R45... which is
about 13 inches of cellulose. They also installed
blocking material and air chutes along the perimeter
of the attic to contain the insulation and allow
for proper ventilation.
Before the new insulation (and after
the new roof), in the moderate temps of Spring, it
was possible without using air conditioning (AC)
to maintain a 15-degree difference between the outside
air temperature and the inside air temperature; e.g.
at 75°F outside, it
would be 60°F.
With
the new insulation, we are able to get closer to a 20-degree
difference without AC! As an experiment, I set
the thermostat to 75°F and each day have watched
as the temp in the house has risen throughout the
day. Reliably, with an outdoor temperature reaching
the upper 80's/lower 90's and with the house starting
out at 65°F
in the morning, we haven't reached 70°F until
about 2:30 pm and
the AC hasn't even come on!
Of course, with big, black, long-haired
Newfoundland Dogs, 75°F is just too warm, so the
thermostat is set to 70°F during the day. But still,
that means we're not even using the AC until mid-afternoon.
We then let it work in the cooler hours (and cheaper
electricity rates) overnight to get back down to 65°F.
Below are pictures and more information
about the installation itself. |
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We
had planned to fix the attic insulation problem last year
before we found out how much the leaking roof would cost
us to repair/replace. We interviewed two companies and
I had already decided who I wanted to use for this project.
So, when we discovered we could fix the insulation this
spring, I contacted Eric Butler of Comfort
Solutions and he was kind enough to honor his quote
from last year.
Working in an attic in hot weather is really
pretty dangerous because traditional roofing material
absorbs heat from the sun. But our new roof is an Energy
Star qualifying 'cool roof' (see
the Roof Gallery page for more info on that) and so
we suggested that Eric could schedule us later so he could
take care of other customers (who have traditional roofs)
during the cooler spring months.
It was late in May when they came out to
do our job and it was also the first week that the temps
were in the upper 80s to low 90s (°F).
Because of our cool roof, the temp in the attic was about
the same as outside instead of being much, much higher).
Even still, Eric and Clint worked only in
the mornings (smart guys) and it took them only 3 days
to get the attic insulation corrected. |
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Here is a picture
of how the former owner did the insulation in the attic.
What you are looking at is the ceiling drywall and hatch
access frame... above that you can see fiberglass bat
insulation (looks like 6 or 8 inches to me), then a layer
of drywall that sits on top of the ceiling joists and then
another 4 inches of blown-in fiberglass insulation.
Now, in theory this may sound like a good idea, but it
IS NOT A GOOD IDEA because this set up is a perfect breeding
ground for mold between the two layers of drywall.
Was there mold, you ask? Yes, but luckily for us, not
very much and we didn't have to remove any of the ceiling
drywall.
Eric's quote included removal of all the old fiberglass
insulation AND all of the second layer of drywall. Of course,
that also meant having an access to the attic that they
could fit it all through and I really didn't want them
taking it through the house (especially with the access
being in my closet).
The gable vent on the south side over the master bathroom
was a likely candidate especially since we had been thinking
it needed to be a bigger vent for the amount of attic space
it vented anyway.
So, first things first, Eric removed the 14x22 vent (which
turned out to be installed behind the siding... another
pain in our side) and cut an opening big enough for the
new 24x36 vent. I had to purchase that size vent on-line
because none of the home improvment stores carry such big
vents.
FYI (shameless plug): I am very happy with www.BestMaterials.com!
Their prices are good, their customer service is excellent
and the product arrived when promised in great condition
and is very good quality. |
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Here
is the set-up...
On the left is Eric's trailer with the machinery and hose
and cellulose, etc. (it's a really big trailer - you only
see the front 1/4 of it in the picture).
In the middle is the 20 cubic yard dumpster from our trash
company (close up below in case you want their phone number)
with the scrim cover weighted down so that the loose fiberglass
stays in the dumpster when it comes out of the hose. They
usually use water to wet-down the fiberglass, but we only
had 20 psi at the field hydrant and so this was their other
option.
On the right you can see the opening with the hose coming
out and part of the pile of drywall removed at that point.
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It was next
to impossible to get pictures of they guys working in the
attic... so Eric is working on getting me some images of
what a standard installation looks like to add to this
page.
Here is a close up
of the pile of material being removed from the 1st floor
attic area. Note the fiberglass paper at the bottom of the
picture with the mold. Scary to think that could have been
alot worse. |
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And, no, the drywall
was not reusable, nor is there any program in the area to
recycle it. If it weren't for all the nails, we had considered
putting it on our driveway to supplement the gravel, but
alas, that too was not an option. So into the dumpster the
drywall went. |
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Eric had hoped that
the bat insulation would be in good enough shape for him
to reuse and that was our understanding from the beginning.
Which is the reason we only got a 20 cubic yard dumpster.
Unfortunately, it was not in good enough shape to reuse
and so we both agreed it should also go in the dumpster. |
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Having so much
bat fiberglass go in to the dumpster meant there wasn't enough
room for everything after all... so Eric filled 3 big bags
(you can see 2 in the picture at left) with the 2nd floor
loose fiberglass. He was able to put one in the dumpster
and took the other two back to his shop and his own dumpster. |
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Eric discovered that the
vent to the 2nd floor attic was also installed behind the
siding. So, we ordered another vent (24x30, same size that
was already there) and he cut out the old one.
Thank goodness the roofers beefed up the structure of
the ceiling over the porch when they fixed the roof. It
made it much easier to get the fiberglass and drywall,
etc. out of that attic. |
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Here is a rather interesting
thing they found in the 2nd story attic. It's a bumble-bee
nest in the loose fiberglass. Eric said its all very sticky.
And you can just see a bumble-bee near the center of the
picture between a patch of pink fiberglass (to the right)
and a kind of yellow/orange tube opening (to the left)...
its a very dark spot with a bit of a yellow line on top of
the spot.
The roofer had told us the screen on that vent has bad...
they had a heck of a time with wasps and bees.
Knowing this, Gary put up a bunch of sticky paper scrolls
to help reduce the numbers before the insulation was to
be brought out. |
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Since we had to order another
vent, Eric devised a temporary solution to keep out the 'wildlife'
and the rain until he can come back out and install the new
vent -- once it arrives.
You can't really see it, but there is metal screen material
behind the foam board. |
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Here is the 24x36 gable vent
installed and ready to be painted. |
I
cannot tell you what a relief it is to have have the fiberglass
and extra layer of drywall gone from the attic and replaced
with blown-in cellulose. I had kept the house very dry
all winter to minimize condensation in the attic. Now I
can seal up all the paint shrinkage (caused by that dryness)
and let the humidifier do its job this winter.
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Ah yes, forgot to
mention that they found the pink foam board shown at left
in the attic... it wasn't sealed in or anything - just
laying in the ceiling area over what used to be the porch
and is now the entry hall. The insulating properties are
not effective if its not sealed.
We are going to be using
it in the loft area of the garage... one of our do-it-yourself
over time projects.
And, Eric, being the great guy he is, used a couple pieces
to insulate the hatch cover in the master bedroom closet
(sealed and everything) |